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Message: HTML is not enabled. UBB Code™ is enabled.	[QUOTE]Originally posted by TheMoMan: [QB] Looking at the products from Nerf. I see your problem, you need a variable durometer rubber compound molded into the shape of various medieval weapons. That is more than just a tooling problem it is also a chemical nightmare. I know that the foam mattress people use built up layers composite each a different durometer. They have eight or more inches to get from hardest to softest. On true foam products the mixer head speed is varied to get different bubble size as the product is extruded through the nozzle. You also want a foam that would skin over looking shiny. This is way more complex than plastic pipe foam insulation. [/QB][/QUOTE]